#1.9 dohc saturn redline cracked

The timing chain rode on one pivoting chain guide resting on the ratchet tensioner and one fixed guide attached to the engine block and cylinder head. The timing chain was hydraulic tensioned and had a ratchet mechanism to keep the chain tight. The pistons were cast aluminum alloy with the piston pins being retained with snap rings. The piston pins floated in the connecting rod bushings.

#1.9 dohc saturn redline cracked

Also for 1999 all connecting rods switched to a slightly longer powder forged design and cracked bearing caps. Both engines used the flat top pistons with 2 valve recesses and featured a new hypereutectic design with coated skirts. For the 1999 model year all pistons were totally redesigned. These included reducing the clearance between the top of the piston and the first compression ring, redesigning the skirts on the pistons and the oiling ports on the bottom of the pistons. Twin cam pistons received several re-designs throughout the production run aimed at reducing oil consumption issues. SOHC engines during that period used a dished piston design whereas the twin cam engines used a flat top piston with 2 recesses for the intake valves. 1991 to 1998 crankshafts incorporated four counterweights, while those from 1999 to 2002 incorporated eight.įrom 1991 to 1998 the connecting rods were forged steel with standard type crank pin bearings. 19 engines had a different crankshaft from 1993 and later engines, whose crankshafts had reluctor ring slots advanced ten degrees for easier starting. The crankshaft was supported by five main bearings with thrust taken at the middle bearing. The engine block was made from 319.1 aluminum alloy and the liners were made from grey iron. The cylinder block bores had interference fit cast iron liners for the piston rings to sit against. The main bearing caps were made of ductile iron and held in place with two bolts each. The engine utilized a water-cooled aluminum block. Both engine types used the same engine block. Saturn was one of the first to use this casting process in a full-scale high-production environment.

This was an innovative engine for the time using the lost foam casting process for the engine block and cylinder head. It was available in chain-driven SOHC or DOHC variants. The engine was only used in the Saturn S-series line of vehicles (SL, SC, SW) from 1991 through 2002.

The powerplant used in Saturn S-Series automobiles was a straight-4 aluminum piston engine produced by Saturn, a subsidiary of General Motors.